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Arduino Weight Measurement using Load Cell and HX711 Module

Arduino Weight Measurement using Load Cell and HX711 Module

Project Overview

This project demonstrates how to build an Arduino-based weighing scale capable of measuring weights up to 40kg using a load cell and HX711 amplifier module. The system displays real-time weight measurements on a 16x2 LCD display and includes a calibration feature for accurate readings.

Original Tutorial: Arduino Weight Measurement using Load Cell

Features

  • Weight Capacity: Up to 40kg (expandable with higher capacity load cells)
  • Real-time Display: 16x2 LCD showing weight in grams
  • Auto Calibration: Automatic calibration on startup
  • Manual Calibration: Push-button triggered calibration
  • High Precision: 24-bit ADC conversion via HX711 module
  • Serial Output: Weight data transmitted to serial monitor

Components Required

Component Quantity Purpose
Arduino Uno 1 Main microcontroller
Load Cell (40kg) 1 Weight sensor
HX711 Load Cell Amplifier 1 Signal amplification and ADC
16x2 LCD Display 1 Weight display
Push Button 1 Manual calibration trigger
10kΩ Resistor 1 Pull-up for button (optional)
Breadboard 1 Circuit prototyping
Connecting Wires As needed Connections
USB Cable 1 Arduino programming and power
Mounting Hardware As needed Load cell platform and base

Circuit Connections

Arduino to HX711 Module

  • DT (Data): Arduino Pin A0
  • SCK (Clock): Arduino Pin A1
  • VCC: Arduino 5V
  • GND: Arduino GND

Arduino to 16x2 LCD

  • RS: Arduino Pin 8
  • EN: Arduino Pin 9
  • D4: Arduino Pin 10
  • D5: Arduino Pin 11
  • D6: Arduino Pin 12
  • D7: Arduino Pin 13
  • VSS, RW: GND
  • VDD: 5V
  • V0: 10kΩ potentiometer (contrast adjustment)

Load Cell to HX711

  • RED Wire: E+ (Excitation Positive)
  • BLACK Wire: E- (Excitation Negative)
  • WHITE Wire: A- (Signal Negative)
  • GREEN/BLUE Wire: A+ (Signal Positive)

Push Button

  • One Terminal: Arduino Pin 2
  • Other Terminal: GND
  • Pull-up: Internal pull-up enabled in code

How It Works

Load Cell Operation

The load cell contains strain gauges arranged in a Wheatstone bridge configuration. When weight is applied:

  1. Strain gauges deform proportionally to the applied force
  2. Resistance changes create a voltage differential
  3. Output voltage is proportional to the applied weight

HX711 Amplifier

The HX711 module:

  • Amplifies millivolt-level signals from the load cell
  • Converts analog signals to 24-bit digital values
  • Provides programmable gain up to 128x
  • Interfaces with Arduino via simple 2-wire protocol

Calibration Process

  1. Auto Calibration: Runs automatically on startup
  2. Zero Calibration: Measures baseline without load
  3. Weight Calibration: Prompts user to place 100g reference weight
  4. Scale Factor: Calculates conversion from ADC counts to grams

Arduino Code Structure

Key Functions

// Read 24-bit value from HX711
unsigned long readCount(void);

// Perform system calibration
void calibrate();

// Main setup function
void setup();

// Main loop for weight measurement
void loop();

Main Program Flow

  1. Initialization:

    • Initialize LCD and serial communication
    • Configure I/O pins
    • Run automatic calibration
  2. Weight Measurement:

    • Read ADC value from HX711
    • Convert to weight using calibration data
    • Display on LCD and serial monitor
    • Check for manual calibration button press
  3. Calibration Process:

    • Calculate zero-load baseline
    • Prompt for 100g reference weight
    • Calculate scale factor
    • Store calibration parameters

Installation and Setup

Hardware Assembly

  1. Load Cell Mounting:

    • Secure load cell to a rigid base using bolts
    • Attach weighing platform to load cell's movable end
    • Ensure proper mechanical alignment
  2. Circuit Assembly:

    • Connect components according to circuit diagram
    • Double-check all connections
    • Ensure secure wire connections

Software Setup

  1. Arduino IDE Configuration:

    • Install Arduino IDE
    • Connect Arduino via USB
    • Select correct board and port
  2. Code Upload:

    • Copy the complete code from the project
    • Verify and upload to Arduino
    • Open serial monitor for debugging

Calibration Steps

  1. Power on the system
  2. Wait for "Calibrating..." message
  3. When prompted, place exactly 100g on the platform
  4. Wait for calibration completion
  5. System is ready for measurement

Usage Instructions

Normal Operation

  1. Place item on weighing platform
  2. Read weight from LCD display
  3. Remove item when finished

Manual Calibration

  1. Press and hold the calibration button
  2. Follow on-screen prompts
  3. Place 100g weight when requested
  4. Wait for completion

Serial Monitor Output

  • Connect to serial monitor at 9600 baud
  • View real-time weight readings
  • Monitor calibration process

Customization Options

Different Load Cell Capacities

  • 5kg Load Cell: Suitable for smaller items
  • 100kg Load Cell: For heavier applications
  • Code Adjustment: Modify calibration weight reference

Enhanced Features

  • Multiple Load Cells: Average readings for larger platforms
  • Data Logging: Store weight measurements
  • Wireless Connectivity: WiFi or Bluetooth data transmission
  • Alarm System: Weight threshold notifications

Troubleshooting

Common Issues

Unstable Readings:

  • Check mechanical mounting stability
  • Verify all electrical connections
  • Ensure proper grounding
  • Add averaging in software

Calibration Problems:

  • Use accurate reference weights
  • Ensure load cell is properly mounted
  • Check for mechanical binding
  • Verify HX711 connections

No Display:

  • Check LCD connections
  • Verify contrast adjustment
  • Test LCD separately
  • Check power supply voltage

Incorrect Weight Values:

  • Recalibrate the system
  • Check reference weight accuracy
  • Verify load cell specifications
  • Review calibration code

Debugging Tips

  • Use serial monitor for debugging
  • Check intermediate calculation values
  • Verify ADC readings from HX711
  • Test individual components separately

Applications

  • Retail Weighing: Small shop scales
  • Kitchen Scale: Food portion measurement
  • Industrial Monitoring: Process weight control
  • Educational Projects: Physics demonstrations
  • DIY Projects: Custom weighing solutions

Safety Considerations

  • Load Limits: Never exceed load cell capacity
  • Mechanical Safety: Ensure secure mounting
  • Electrical Safety: Proper power supply ratings
  • Calibration: Regular calibration maintenance

Future Enhancements

  • Multi-point Calibration: Improved accuracy across range
  • Temperature Compensation: Thermal drift correction
  • Data Storage: SD card logging capability
  • Network Connectivity: IoT integration
  • Mobile App: Smartphone interface

Resources

  • Arduino Projects: Arduino Projects
  • Arduino Documentation: Arduino.cc
  • HX711 Datasheet: Load cell amplifier specifications
  • Load Cell Guide: Understanding strain gauge sensors

License

This project is based on the Circuit Digest tutorial and is provided for educational purposes. Please refer to the original source for detailed implementation guidance.


Note: This project provides a foundation for weight measurement systems. For commercial applications, consider professional calibration and certification requirements.

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